1、概述:
發(fā)酵罐廣泛應(yīng)用于酒類、乳制品、生物工程、制藥、精細(xì)化工等行業(yè),罐體設(shè)有保溫夾層,可加熱、冷卻、保溫。罐體與上、下封頭(橢圓或錐形)均采用旋壓R角加工,罐內(nèi)壁經(jīng)鏡面拋光處理,無(wú)衛(wèi)生死角,全封閉設(shè)計(jì)確保物料始終處一無(wú)污染的狀態(tài)下混合、發(fā)酵,并配備空氣呼吸孔,CIP清洗噴頭,人孔等裝置。
按照發(fā)酵工藝的不同,發(fā)酵罐的分為機(jī)械攪拌通風(fēng)和非機(jī)械攪拌通風(fēng);按照微生物的生長(zhǎng)代謝需要,分為好氧型和厭氧型發(fā)酵灌。在生物發(fā)酵工藝過程中針對(duì)發(fā)酵的要求實(shí)行對(duì)溫度的自動(dòng)控制及發(fā)酵全程的監(jiān)控,即當(dāng)溫度高于或低于設(shè)定的工藝溫度,冷媒/熱媒在夾層中對(duì)罐內(nèi)物料進(jìn)行冷卻/加熱直到恒定溫度,對(duì)發(fā)酵物料的PH值、濃度,隨著發(fā)酵不斷的進(jìn)行實(shí)行全程的監(jiān)控,以便于觀察判定發(fā)酵的正常與否以及發(fā)酵的進(jìn)程。
2、設(shè)備結(jié)構(gòu):
為立式雙層帶攪拌結(jié)構(gòu),配槳式、框式或者螺旋式攪拌器,上標(biāo)準(zhǔn)橢圓或錐形封頭,下錐形封頭,可調(diào)支腳,罐體為常壓壓力設(shè)計(jì),夾層0.33MPa壓力設(shè)計(jì),夾層設(shè)備全部采用優(yōu)質(zhì)不銹鋼SUS304或316L,內(nèi)表面鏡面拋光處理,配置有清洗球,玻璃板液位計(jì)、人孔,電機(jī)、防爆視燈、視鏡、水封式呼吸器等,發(fā)酵劑在罐內(nèi)加入菌種通過攪拌器混合均勻進(jìn)行發(fā)酵。
- 設(shè)備規(guī)格:
名稱 規(guī)格 | 3000L | 5000L | 10000L | 30000L | 50000L |
罐身直徑 | 1400 | 1600 | 2100 | 2900 | 3300 |
罐身高度 | 2000 | 2500 | 3000 | 4500 | 6000 |
人孔 | Φ400 | Φ40 | Φ450 | Φ450 | Φ450 |
視鏡/燈鏡 | Φ100 | Φ100 | Φ125 | Φ125 | Φ125 |
進(jìn)、出口徑 | DN32 | DN40 | DN50 | DN65 | DN80 |
水封呼吸器 | Φ159 | Φ219 | Φ273 | Φ273×2 | Φ273×2 |
電機(jī)功率 | 1.1kw | 2.2kw | 4.0kw | 5.5kw | 7.5kw |
轉(zhuǎn)速 | 16-55r/min | 16-55r/min | 16-55r/min | 16-55r/min | 16-55r/min |
- 設(shè)備圖片:
- View
Fermentor is widely used in liquor, dairy products, biological engineering, pharmaceutical and fine chemical industries. The tank is provided with thermal insulation interlayer, which can be heated, cooled and kept warm. The tank body and the upper and lower head (oval or conical) are used for spinning R angle processing, the inner wall of the cylinder by the mirror polishing, no dead angle, totally enclosed design to ensure that the material is always a non pollution condition, mixed fermentation, and equipped with air hole, CIP cleaning nozzle, manhole.
According to the difference of fermentation process, the fermentor is divided into mechanical agitation aeration fermenter and non mechanical agitation aeration fermentor. According to the microbial growth metabolism requirement, the fermentor is divided into aerobic fermentor and anaerobic fermentation tank. Fermentation tank in fermentation process for fermentation in accordance with the requirements of automatic control and monitoring of the whole fermentation temperature, when the temperature is above or below the temperature, cooling / heat medium in the interlayer of the tank material for cooling / heating until the temperature, pH, concentration of fermentation material. With the continuous fermentation monitoring implementation of the entire process, observation to judge whether or not the normal fermentation and fermentation process for.
- Tank Body
Fermentation tank is a vertical double band mixing structure, with paddle type, frame type or spiral agitator, standard oval or conical head, cone head, adjustable legs, the tank is atmospheric pressure design, 0.33MPa interlayer pressure design, interlayer equipment all adopt high quality stainless steel SUS304 or 316L, the inner surface of mirror polishing, configuration a cleaning ball, manhole glass gauge, motor, explosion-proof lamp, optic mirror, seal respirator, fermentation agent in the tank with agitator by mixing fermentation bacteria.
- Model
Name Model | 3000L | 5000L | 10000L | 30000L | 50000L |
Diameter | 1400 | 1600 | 2100 | 2900 | 3300 |
Height | 2000 | 2500 | 3000 | 4500 | 6000 |
Manhole | Φ400 | Φ40 | Φ450 | Φ450 | Φ450 |
Light mirror | Φ100 | Φ100 | Φ125 | Φ125 | Φ125 |
Inlet and outlet paths | DN32 | DN40 | DN50 | DN65 | DN80 |
Water sealed respirator | Φ159 | Φ219 | Φ273 | Φ273×2 | Φ273×2 |
Power | 1.1kw | 2.2kw | 4.0kw | 5.5kw | 7.5kw |
Speed | 16-55r/min | 16-55r/min | 16-55r/min | 16-55r/min | 16-55r/min |