1、概述：

    多功能提取罐是提取罐種類中的一種，它是醫(yī)藥、生物、食品、飲料、化工等行業(yè)的常壓、微壓、水煎、溫浸、熱回流、滲透、芳香油成分的提取及有機(jī)溶劑的回收等多種工藝中常用的浸出提取設(shè)備?？商峁┪锪纤崛?、醇提取、揮發(fā)油提取并可回收渣滓中的溶劑，適用于滲漉、溫浸、回流、循環(huán)浸漬、加壓或減壓浸出等多種浸出工藝。具有效率高、操作方便等優(yōu)點(diǎn)。采用動(dòng)態(tài)提取，具有時(shí)間短，效率高，操作方便等優(yōu)點(diǎn)。特別適合醫(yī)院、大中院校、科研單位進(jìn)行小試、中試或小規(guī)模生產(chǎn)。

2、的用途

    該提取設(shè)備適用于中藥、植物、動(dòng)物、食品、飲料、化工等行業(yè)的常壓、微壓、水煎、溫浸、熱回流、滲透、芳香油成分的提取及有機(jī)溶劑的回收等多種工藝，，也可用于高校、研究所和企事業(yè)單位實(shí)驗(yàn)室研發(fā)及中小試生產(chǎn)線。

3、的分類

該多能設(shè)備一般可以分為以下幾種：

3-1、   按提取工藝可分為：蘑菇型、斜錐型、直筒型、正錐型、倒錐式；

3-2、   按溶劑可分為：醇、水；

3-3、   按攪拌方式可分為： 靜態(tài)多功能、 動(dòng)態(tài)多功能；

3-4、   按應(yīng)用范圍可分為：食品多功能、化工多功能、 中藥多功能、制藥多功能等！

4、設(shè)備結(jié)構(gòu)

該多功能設(shè)備主要由消沫器、冷凝器、冷卻器、過(guò)濾器、油水分離器、藥液泵氣缸控制臺(tái)等附件組成。

 1, overview:

Multifunctional extracting tank is a kind of extraction tank, it is medicine, biology, food, beverage, chemical industry pressure, micro pressure, water frying, soaking, heat reflux, osmosis, extraction and organic solvent aromatic oil components such as the recovery of many common leaching extraction equipment. Can provide the material of water extraction, alcohol extraction, extraction of volatile oil and Recyclable waste solvents, suitable for percolation, soaking, soaking, refluxing, cyclic compression or decompression leaching leaching process etc.. The utility model has the advantages of high efficiency, convenient operation and the like. Dynamic extraction has the advantages of short time, high efficiency, easy operation and so on. Particularly suitable for hospitals, universities, scientific research units for small, medium or small-scale production.

2, the use of extraction tank

The extraction equipment used in Chinese medicine, plant, animal, food, beverage, chemical industry pressure, micro pressure, water frying, soaking, heat reflux, osmosis, organic solvent extraction and aromatic oil components such as the recovery process, and can also be used in universities, research institutes and enterprises and institutions and research laboratories small test production line.

3. Classification of extraction tanks

The utility model can be divided into the following kinds:

3-1, according to the extraction process can be divided into: mushroom type extraction tank, inclined cone type extraction tank, straight cylinder type extraction tank, positive cone type extraction tank, inverted cone type extraction tank;

3-2, according to the solvent can be divided into: alcohol extraction tank, water extraction tank;

3-3, according to the mixing method can be divided into: static multi-function extraction tank, dynamic multi-function extraction tank;

3-4, according to the scope of application can be divided into: Food multi-function extraction tank, chemical multi-functional extraction tank, Chinese medicine multi-function extraction tank, pharmaceutical multi-functional extraction tank!

4, equipment structure

The multifunctional extracting tank device is mainly composed of a defoaming device, a condenser, a cooler, a filter, an oil-water separator, a liquid medicine pump, a cylinder, a control console, etc..

多功能的結(jié)構(gòu)

5、設(shè)備特點(diǎn)：

1、設(shè)備底部排渣門(mén)和上部投料門(mén)的啟閉均采用壓縮空氣為動(dòng)力，通過(guò)氣缸活塞，由控制箱中的二位四通電磁氣控滑閥控制，操作方便；
2、靜態(tài)內(nèi)部設(shè)有提升破拱裝置，從而使出渣方便；
3、動(dòng)態(tài)帶有攪拌系統(tǒng)，使藥液提取更為均勻、方便；
4、排渣門(mén)上設(shè)有花板、席型不銹鋼絲網(wǎng)，這樣使渣液得到了較為理想的分離；
5、由于設(shè)備中與物料接觸部份均采用不銹鋼制造，具有良好的耐腐蝕性能，經(jīng)久耐用，符合GMP要求；

7、特別是使用動(dòng)態(tài)提取或逆流提取效果更佳，時(shí)間短，藥液含量高；

8、*控制器控制，機(jī)組裝置選材優(yōu)；

9、設(shè)備內(nèi)筒體材質(zhì)為進(jìn)口SUS304、SUS316L采用硅酸鋁保溫；

10、外形上大下小，呈磨菇狀。上大、沸騰緩沖空間大，不易跑料；

11、三層保溫，敞開(kāi)式結(jié)構(gòu)；

12、內(nèi)置加熱源，無(wú)需外部加熱，對(duì)罐身和罐底同時(shí)加熱，溫度均勻；

13、低液位保護(hù)功能, 對(duì)加熱器進(jìn)行保護(hù)；

14、以實(shí)現(xiàn)提取溫度和加熱溫度的控制及顯示；

15、留有擴(kuò)展槽，可以完成實(shí)驗(yàn)組批量同時(shí)工作(5臺(tái), 10臺(tái), 20臺(tái)均可)；

16、在線試驗(yàn)數(shù)據(jù)檢測(cè)，根據(jù)用戶要求, 可以對(duì)于如下參數(shù)實(shí)施監(jiān)控：提取溫度、工作時(shí)間、真空度、攪拌速度、攪拌類型、高低液位；

17、在線超聲波提取功能可選: 超聲波*的物理作用、空化作用能促使植物細(xì)胞組織破壁或變形，溶質(zhì)的質(zhì)點(diǎn)間的振動(dòng)、加速度沖擊、聲壓剪切等效應(yīng)力加強(qiáng)，使物料形成局部點(diǎn)的高溫高壓。

小型多功能的特點(diǎn)

1、具有占地面積小、制作精致、配套齊全、操作方便等優(yōu)點(diǎn)。特別適合于小批量、多品種的生產(chǎn)方式。

2、設(shè)備分為蒸汽加熱和電加熱，設(shè)備購(gòu)買后只需接上水、電或蒸汽后即可使用。

3、電加熱結(jié)構(gòu)設(shè)計(jì)*、高效、安全、加熱和降溫快捷、加熱均勻。罐上配有安全減壓裝置，確保使用安全。

4、設(shè)備功能齊全，適用于水提和醇提，能進(jìn)行常壓和負(fù)壓提取并且可以回收揮發(fā)油。配置控制箱，操作方便，可實(shí)現(xiàn)常溫提取、低溫提取、等工藝要求
溫馨提示：氣缸控制本廠有二位四通電磁氣控滑閥控制箱和簡(jiǎn)易手動(dòng)控制裝置二種，用戶在訂貨時(shí)可商定。

5、小型多功能采用動(dòng)態(tài)提取，具有時(shí)間短，效率高，操作方便等優(yōu)點(diǎn)。特別適合醫(yī)院、大中院校、科研單位進(jìn)行小試、中試或小規(guī)模生產(chǎn)

6、工作原理

多功能有四種提取方法分別為以下幾個(gè)：

 (1)水提：水和中藥裝入內(nèi)，開(kāi)始給夾層熱源(如蒸汽)，罐內(nèi)沸騰后減少供給熱源，保持罐內(nèi)沸騰即可，維持時(shí)間根據(jù)提取藥理工藝而定，如密閉提取需給冷卻水，使蒸汽汽體冷卻后回到內(nèi)，保持循環(huán)和溫度。

 (2)醇提：先將藥和酒精加入罐內(nèi)必須密閉，給夾層熱源蒸汽，打開(kāi)冷卻水使罐內(nèi)達(dá)到需要溫度時(shí)(根據(jù)提取藥理工藝而定)減少供給熱源，使上升汽態(tài)酒精經(jīng)過(guò)冷凝器后成液態(tài)酒精回流即可，為了提高效率，可用泵強(qiáng)制循環(huán)，使藥液從罐下部通過(guò)泵吸出再缸上部進(jìn)口回至罐內(nèi)，解除局部溝流。

 (3)提油：先把含有揮發(fā)油的中藥和水加入內(nèi),打開(kāi)油分離器的循環(huán)閥門(mén),調(diào)整旁通回流閥門(mén),開(kāi)供給熱源閥門(mén)達(dá)到揮發(fā)溫度時(shí)打開(kāi)冷卻水進(jìn)行冷卻,經(jīng)冷卻的藥液應(yīng)在分離器內(nèi)保持一定高度使之分離,再個(gè)油水分離器輪換使用。
(4)回收油精： 將酒精加入缸內(nèi)，給蒸氣打開(kāi)冷卻水，再打開(kāi)回收閥門(mén)即可。

5, equipment features:

1. The opening and closing of the bottom tapping gate and the upper feeding gate of the equipment are compressed air as the power. Through the cylinder piston, it is controlled by the two position four way electromagnetic air controlled slide valve in the control box, and the operation is convenient;

2. The inner part of the static extraction tank is equipped with a lifting arch breaking device, so that the slag can be conveniently removed;

3 、 dynamic extraction tank with mixing system, so that the extraction of liquid medicine more uniform and convenient;

4, the slag gate is provided with a flower plate and a mat type stainless steel wire mesh, so that the slag liquid is more ideal separated;

5, because the equipment and materials contact parts are made of stainless steel, has good corrosion resistance, durability, meet the requirements of GMP;

7, especially the use of dynamic extraction or countercurrent extraction, better effect, shorter time, high content of liquid medicine;

8 、 central controller control, the unit device selection is excellent;

9. The material inside the equipment is imported SUS304 and SUS316L adopts aluminium silicate insulation;

10, the shape of large, small, mushroom like. Large, boiling buffer space, not easy to run material;

11, three layer insulation, open structure;

12, built-in heating source, without external heating, the tank body and tank bottom heating at the same temperature;

13 、 low liquid level protection function, protect the heater;

14, in order to achieve the extraction temperature and heating temperature control and display;

15, leaving expansion slot, you can complete the batch batch experiment work (5 units, 10 units, 20 units);

16 、 on-line test data detection, according to user requirements, you can monitor the following parameters: extraction temperature, work time, vacuum, stirring speed, mixing type, high and low liquid level;

Optional function 17, online ultrasonic extraction: physical function, unique ultrasonic cavitation can promote plant cell and tissue broken or deformation, vibration, acceleration, solute particle pressure equivalent shear stress strengthening, the material form of extreme high temperature high pressure local point.

Features of small multifunctional extractor

1, with small footprint, exquisite production, complete matching, convenient operation and so on. The utility model is especially suitable for the production mode of small batch and multiple varieties.

2. The equipment is divided into steam heating and electric heating. After the equipment is purchased, it can be used only after supplying water, electricity or steam.

3 、 electric heating structure design advanced, efficient and safe, heating and cooling fast, heating evenly. The tank is equipped with a safety relief device to ensure safe use.

4, the equipment is fully functional, suitable for water extraction and ethanol extraction, can be atmospheric and negative pressure extraction, and can be recycled volatile oil. Configuration control box, easy to operate, can be achieved at room temperature extraction, low temperature extraction, and other technical requirements

Warm prompt: the cylinder control factory has two four - way electromagnetic air control slide valve control box and the simple manual control device two kinds, the user may arrange in the order time.

5 、 the small multifunctional extraction pot adopts dynamic extraction, which has the advantages of short time, high efficiency and convenient operation. Particularly suitable for hospitals, universities, scientific research units for small, medium or small-scale production

6, working principle

There are four kinds of extraction methods for multifunctional extraction tanks:

(1) water: water and medicine into the extraction tank, began to heat (steam), sandwich pot boiling to reduce the supply of heat, can keep the pot boiling, maintenance time based on Extraction of pharmacological process, such as enclosed extraction to the cooling water, the cooling steam after the body back to the extraction tank keep the circulation and temperature.

(2) alcohol extraction: first drug and alcohol added to the tank must be closed to interlayer heating steam cooling water tank, open the required temperature (according to the extraction process and Pharmacology) to reduce the supply of heat, the vapor rising through the condenser into liquid alcohol after alcohol reflux can, in order to improve the efficiency of pump available forced circulation, the liquid from the tank bottom through the pump suction cylinder and the upper inlet back to the tank, remove the local channel.

(3): first the extraction of oil containing volatile oil of Chinese medicine and water into the extraction tank, open circulating valve oil separator, adjust bypass reflux valve, open the valve to supply heat source when the evaporation temperature of open the cooling water for cooling, the cooling liquid should maintain a certain height of the separation in the separator, and then a oil-water separator rotation.

(4) recovery of refined oil: add alcohol to the cylinder, open the cooling water to the steam, and then open the recovery valve.

7、技術(shù)參數(shù)Parameter

小型多功能技術(shù)參數(shù)Technical parameters of small multifunctional extraction pot

溫馨提示：多功能設(shè)計(jì)選型時(shí)需明確物料的特性、使用工況、組件配套范圍等，詳細(xì)可致電。以上參數(shù)表可能會(huì)根據(jù)物理的性質(zhì)及實(shí)際的使用工況有所調(diào)整。

Warm tip: multifunctional extraction tank design, type selection, you need to clear the characteristics of the material, the use of working conditions, components, supporting the scope, etc., in detail to call. The above parameter list may be adjusted according to the physical nature and actual working conditions.